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Inspection optics

Choosing an FA lens for machine vision

Focal length, sensor size and working distance.

Enter your sensor size, inspection area and working distance to find a focal length and compare suitable FA lenses.

7 min read · focal-length calculator

Machine vision schematic connecting a part field of view, an FA lens and a camera sensor
Field of view, lens and sensor. Schematic, not to scale.

Before the catalogue

What does your inspection need to see?

FA lenses suit fixed inspection stations: code reading, assembly checks and edge detection. Focus and iris can still be adjustable on a fixed-focal-length lens.

Define the field with placement margin, then the smallest feature you must detect. Those two dimensions drive the choice.

Compare our FA lens range, or use the camera finder if you haven’t chosen a sensor yet.

Required field: width × height, with placement margin
Active sensor dimensions and horizontal pixel count
Front-of-lens clearance and part-height variation
Smallest feature, material, motion and measurement tolerance

Sensor size and focal length

Use the active sensor dimensions in millimetres, including any ROI crop. Format labels such as “2/3-inch” are nominal sizes, not a diagonal to multiply by 25.4.

The useful relationships

magnification = sensor width / horizontal field

focal length ≈ magnification × working distance

sampling (µm/pixel) = 1000 × field width (mm) / horizontal pixels

Use the lower magnification from width and height so both dimensions fit.

This estimates the optical geometry. The model sheet must confirm focus distance and mechanical clearance, particularly for close-up or wide-angle imaging. Approximation limits.

FA lens calculator

Estimate your focal length

Enter your sensor dimensions, field and working distance. The presets use illustrative camera geometries.

Camera and inspection requirements

Your first-order estimate

15.7 mm

Estimated focal length · f ≈ magnification × working distance

Field fitting both dimensions
140.0 × 105.0 mm
Required magnification
0.0629×
Object-space sampling
54.7 µm/pixel
Pixels across your feature
4.6 px
Sensor diagonal to cover
11.00 mm
Derived pixel pitch
3.44 µm

Check contrast, focus, lighting and decoding on a real part. Pixel coverage alone does not establish resolution or accuracy.

The selector filters ±25% around this estimate and checks image-circle coverage. Confirm working distance and image quality separately.

Calculation and assumptions

Model: m = min(sensor width / field width, sensor height / field height); f ≈ m × WD; sampling = fitted field width / horizontal pixels. Assumes square pixels for the shared horizontal/vertical scale. Principal-plane locations, focus breathing and distortion are not modelled. Above 0.1×, or for a focal length shorter than the sensor width, treat the focal estimate as an optical-review prompt. Geometry and approximation reference.

Will the feature be clear enough?

Pixels describe sampling

At 50 µm/pixel, a 250 µm barcode module spans five pixels. Test decoding on the real print, including motion and field edges.

The lens transfers contrast

Megapixel labels organise lens families. Check contrast at your pixel pitch, aperture and working distance, especially in the corners.

Ask for MTF data at your operating conditions, or test a sample. See our sampling guide and the sensor–lens matching reference.

Set the iris with the inspection running

Closing the iris can improve depth of field, but costs light and eventually fine detail through diffraction. Test the aperture over the full part-height range. Depth-of-field reference.

At 500 mm/s and 50 µm/pixel, one pixel of motion takes 100 µs. Choose exposure and illumination together; a strobe may help when stopping down.

FA, zoom or telecentric?

Use the station’s field and measurement tolerance to choose the lens type. Zoom and telecentricity can coexist.

How to choose between FA, zoom and telecentric optics
Inspection requirementUseful starting pointWhat to verify
A repeatable field on a fixed stationFixed-focal-length FA lensCoverage, focus, corner contrast and calibration.
Switch between overview and detailIndustrial zoom systemField at each setting, adapter, focus and calibration repeatability.
A tight dimensional tolerance with height variationConsider object-space telecentric opticsTelecentricity, distortion, depth-dependent error and illumination.
A wide moving web or continuous stripLine-scan lens and cameraActive line length, pixel pitch, reference magnification and line lighting.

A flat-target calibration corrects distortion at that plane. Telecentric optics also limit apparent size changes as the part moves in depth. Telecentricity reference.

For changing fields and automated magnification, continue with our industrial zoom-lens guide. It connects the zoom range, camera adapter and working distance to specific Precisometer configurations.

Three inspection examples

These are geometry estimates. Replace the example inputs with your camera’s dimensions in the calculator.

Label reading

8.8 × 6.6 mm sensor, 2560 pixels across, 250 mm working distance.

Fitted field
140 × 105 mm
Focal estimate
15.7 mm
250 µm module
4.6 pixels

Start with PMS-16MC5M. Check decoding at the edges and allow working-distance adjustment.

PCB overview

13.2 × 8.8 mm sensor, 3072 pixels across, 300 mm working distance.

Fitted field
160 × 106.7 mm
Focal estimate
24.75 mm
300 µm feature
5.8 pixels

Compare PMS-25LC8M. Smaller defects may need a closer view or zoom optics.

Dimensional checks

8.8 × 6.6 mm sensor, 2560 pixels across, 40 × 30 mm field.

Magnification
0.22×
Sampling
15.6 µm/pixel
50 µm feature
3.2 pixels

Pixel coverage does not establish measurement accuracy. Send the height range and tolerance to compare FA and telecentric options.

Build your shortlist from the Precisometer range

Choose sensor coverage first, then compare focal length and iris range. Add candidates to one enquiry.

PMS-16MC5M FA lens available from Precisometer

A wider view on a 2/3-inch camera

PMS-16MC5M

A 16 mm candidate for code reading and general inspection. Check small features at the field edges.

Focal Length
16mm
Sensor Format
2/3"
Iris Range
F1.6-F22
Lens Mount
C-mount
PMS-25LC8M FA lens available from Precisometer

A 25 mm option for 1-inch cameras

PMS-25LC8M

A 25 mm lens for board overview and assembly checks, with manual focus and iris.

Focal Length
25mm
Sensor Format
1"(16mm)
Iris Range
F1.8-close
Lens Mount
C-mount
PMS-25VC20M-C FA lens available from Precisometer

For a 1.1-inch sensor

PMS-25VC20M-C

For 1.1-inch sensors, with an F2.8–16 iris. Confirm working distance and contrast for your camera.

Focal Length
25mm
Sensor Format
1.1"
Iris Range
F2.8-16
Lens Mount
C-mount
PMS-25XC12M FA lens available from Precisometer

Cover a larger 4/3-inch sensor

PMS-25XC12M

A 25 mm lens with a 23 mm image circle. Check corner contrast on your 4/3-inch sensor.

Focal Length
25mm
Sensor Format
4/3"
Iris Range
F2.0- F22
Lens Mount
C-mount

Use the exact model sheet: LC and VC variants have different iris specifications. Confirm any unlisted focus range.

Check the camera mount

Area-scan cameras

Check image-circle coverage, mount, flange distance and permitted rear intrusion. C-mount and CS-mount use the same thread but different flange distances. Mounting reference.

Line-scan cameras

Match active line length and pixel pitch. Our 4K, 8K and 16K families include distance tables; keep each magnification paired with its listed distances.

From brief to hardware

Let’s match the lens to your inspection.

Send your camera model, field, clearance and smallest feature. Add part-height variation and illumination, and we’ll suggest lenses for your inspection.

Request a lens recommendation & quote

Common FA lens questions

Does a 25 mm lens give the same field on every camera?

No. Active sensor dimensions, magnification and ROI determine the field. The lens image circle must cover the sensor.

Does a 20 MP lens guarantee 20 MP of detail?

No. Pixel pitch, aperture, wavelength, working distance and field position affect contrast. Test the required feature on a sample.

Can an FA lens be used for dimensional measurement?

Yes, in a controlled, calibrated setup. Consider telecentric optics when part-height variation makes scale changes exceed your tolerance.

References and datasheets

Product specifications are linked in the cards. The calculator gives a geometry estimate.